Gs500 chain adjustment. Push the chain up and note where the same link pin aligns with the tape measure. Is this normal or is my chain/sprockets fucked (they look normal and chain doesn't stretch)? : r/motorcycles TOPICS Gaming Sports Business Crypto Television Celebrity POPULAR POSTS Copy link Go to motorcycles r/motorcycles r/motorcycles . I hadn't ever taken off the front drive sprocket cover before, so I had reason to look. Should i try to find a replacement for this Sep 1, 2025 · Removed From: 2001 Suzuki GS500 with miles. ) make contact with the moving cam chain, back the tensioner bolt out 1/4 turn and tighten the jam nut. Home About Us How To Order Shipping Methods Contact Suzuki Gs500e Gs500-f O Ring Chain And Sprocket 16 39 110l $75. Motorcycle Specifications Overviews and Road Tests Apr 20, 2006 · Chain adjustment - With the bike on the centerstand, find the tightest spot on the chain. …more Customer: Just inherited a Suzuki GS500 from a friend. See full list on maintenanceschedule. Some Suzuki GS500E Slingshot checking the valve clearances, dismounting, cleaning and rebuild the carburetors using oem parts, adjusting and synchronizing them. Mar 16, 2020 · Cam Chain TensionerI believe the sound you are hearing is the exhaust cam moving side to side as you describe. I had an old '82 GS550 and my brother the GS 450 on which your engine is based. Oct 17, 2004 · "Screw and Locknut" valve adjustment Replacing brake pads Replacing the chain and sprockets (for those unfortunates with non-shafties) Setting the points gap and timing (for those unfortunates with non-electronic ignition) Replacing fork seals Replacing the stator and rectifier "How to get rid of that nasty clutch rattle" (for those Sep 12, 2023 · GStwin. I'm not sure what this is like with other people but every 4000 miles at least one tappet will be off so I advise you to follow interval. There is some high pitch knocking goin on in the top of the engine. Manual adjustment. Oct 20, 2015 · Pushing up on the chain with only one finger is not going to take the slack out of the chain. d. Quick Tip: Warm the chain, lube every 500 miles, don't get any on the tires, ride bike right Feb 19, 2004 · 1989 GS500E Bone stock, needs new rear tire, chain and sprockets, exhaust can, paint and led tails. 4. . 5cm). To check the slack, measure the free vertical movement of the chain at the middle point. It should be 20-30mm per the schedule. Should be done with the bike on the sidestand. Loosen the lock nut with a Motorcycle Specifications Overviews and Road Tests Aug 12, 2007 · seriously, check the timing chain tensioner, aka cam chain tensioner (cct). 6. Apr 9, 2007 · Valve Check/Adjustment Write-Up Well here's the valve check/adjustment write up I promised. Also, always start with Clymer's Guidebooks when you want to do any work on your bike as they are essential for proper maintenance. Required chain free play is 30-40mm (1. I just bought a 93 gs500e. -Gauges are sweet with blue LED's lighing the tach/speedo. 13 $13. Here are various postings on chain maintenance. If you don't have the correct wrench then you will undoubtably do nothing more than mess up your motorcycle. BikeCliff (a. Put all the bolts on as removed with an impact gun and bend the piece back over the clutch hub bolt. "Jumping" chain on my 2004 Suzuki GS500 U. [please read] Our parts have been preowned unless otherwise specified. 95 Free shipping 93 SUZUKI GS500 GS 500 CHAIN ADJUSTERS TENSIONERS item 4 93 SUZUKI GS500 GS 500 CHAIN ADJUSTERS TENSIONERS $12. Sep 21, 2022 · 89-96 SUZUKI GS500 SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS $11. And that was when I pu the 15T front sprocket on. The chain is tightened to the correct spec (CA. This is a swingarm chain tensioner removed from a 2004-2009 Suzuki GS500F. 16. It is a vital job, as if the chain isn't adjusted properly, it can jump off the sprockets Hi Guys. ) HOW TO CHANGE SUZUKI GS500F FRONT SPROCKET 16T TO 17T #AVIDTV. Push in the plunger while turning the large knurled knob counter clockwise until the plunger stops. Print Go Up Pages1 User actions GStwin. ie do I have to worry about the chain skipping a tooth or the guide falling off inside the motor or anything? I'm not really sure of the procedure how much tension is enough tension? Is there any way of checking the tension without removing it? Any words of wisdom will be helpful! I Oct 17, 2006 · there really isnt any adjustment of the chain. See slack then tension. A how to video on cleaning, lubricating, aligning, and adjusting the chain on a Suzuki GS500. Unscrew the lockscrew 1/4 turn until the plunger releases. 48 +$12. Figured it makes sense, heat of chain adjustment, noise?There are some threads somewhere about checking alignment But, I'm too lazy to search for 'em. k. CHAIN MAINTENANCE AND TENSION Clean every 600 miles of normal riding or more often in dusty/wet conditions. Also during adjustment, some parts of the chain would become really tight and when i roll the tire other parts were loser. The main thing to remember when checking or adjusting is to take your time!! Make sure to double/triple check everything. com GS500 Message Forum Main Area General GS500 Discussion(Moderators: The Buddha, Cal Price, pandy) How-To: Adjust your chain Aug 27, 2005 · Quote from: RedShift After reading about mysterious puddles of oil under the sidestand, I found some of my own at the same place. 95 You should adjust the valves. Jan 9, 2023 · Suzuki GS500 / F chain maintenance Damage includes loose pins, damaged rollers, dry or rusted links, kinked or binding links, excessive wear, and improper adjustment. the cam chain tensioner keeps tension on it. They do get noisy at random times if the chain is on the loose side. Loosen the 10 mm locknut. The cam chain tensioner needs to be replaced and wanted to do it myself because it's an expensive job. GOTUSEDMOTORCYCLEPARTS and STEVE SMITH is released of all responsibility for any consequences of using this motorcycle part after the sale. As I kept rotating the tire another spot in the chain had 35 mm of 1989 SUZUKI GS500E REAR SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS 61410-01D00 This swingarm chain tensioner is in very good condition and shows normal signs of wear. Remember to tighten the axle nut securely afterwards. Remove the 2 10 mm mounting bolts. com GS500 Message Forum Main Area General GS500 Discussion(Moderators: The Buddha, Cal Price, pandy) Sep 1, 2025 · 1995 Suzuki GS500E OEM SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS Most of our items have been pre-owned, unless otherwise specified. Suzuki GS500/F Sport Motorcycle Pdf User Manuals. Therefore, they will all show normal signs of use and cosmetic wear. Are you doing wheelies or something? Popping the clutch to stretch it out? I have >7600 miles on my '01 model and have only have to tighten mine once. Motorcycle accidents can cause serious injury and death. I went to adjust it to get it to the recommended 20-30 mm I adjusted it to 25mm . Racers know that the stock guide is always breaking or the rubber gets torn up by the chain. Find many great new & used options and get the best deals for 96 SUZUKI GS500 SWINGARM CHAIN ADJUSTMENT BRACKETS at the best online prices at eBay! Free shipping for many products! Jan 11, 2022 · Hi, I am thinking of replaceing the cam chain on my GS1000 and wondered if there was a chain supplied with a split rivet link. I will be attempting a valve adjustment this weekend. Now dangle your replacement chain though the head and cylinder and put the circular bolt back in the side of the head. GS500/F motorcycle pdf manual download. Tighten the lockscrew. 2) Have you tried to adjust the idle speed when the engine is hot and it's running about 3K ?? The idle speed should be set with the engine hot. 3. To adjust the chain tension on your Suzuki GS500/F (2008), locate the chain adjusters on the swingarm. CHANGING THE FRONT SPROCKET 16T TO 17T AND ADJUSTING THE CHAIN 2004 - 2009 #AVIDTVmore. Motorcycle Specifications Overviews and Road Tests Sep 29, 2020 · [Motorcycle Chain Problem || Bike Chain Adjustment || SUZUKI GS 150 || GS HELPER] The most accurate tool is vernier calliper but it's availability is difficult at your home. a. While I'm in there I want to check out the cam chain as well. Condition is "Used". Therefore, they will all show normal signs of general use and cosmetic wear. This writeup will be in 3 parts. We have a great online selection at the lowest prices with Fast & Free shipping on many items! Tensioners for the timing chain failed around 3,100 miles. 1. Officially this has to be done every 4000 miles. Automatic adjustment. you can pull the tensioner and count how many clicks you have left. Helps keep cams in time for more power. Torque it to spec. Cam Chain Adjustment ¶ When we install the cams and time them we have one last thing to do, adjust the tension on the cam chain. This is not a mechanical problem but the sound it creates was solved in later years with a spacer. Otherwise, while doing the slack adjustment; remember, it is easier to tighten than to Nov 15, 2009 · Well for one thing at least, a new chain won't be as stretched as the one you are replacing, so by definition you are going to have to re-adjust chain tension. Put the cams back in 17. com GS500 Message Forum Main Area General GS500 Discussion(Moderators: The Buddha, Cal Price, pandy) chain tension adjustment Oct 19, 2017 · The earlier procedure , or those who don't read the manual at all are imho responsible for a lot of premature balancer chain problems. Install the How do I properly adjust the chain tension on my Suzuki GS500/F (2008)? To adjust the chain tension on your Suzuki GS500/F (2008), locate the chain adjusters on the swingarm. The top end of the engine is ruined. This manual covers OEM maintenance, service and repair procedures and can be used by DIY and professional mechanics to correctly service the bike. From 2004 the timing on a GS500 runs off a single pick up, rather than the double pick up CHANGING THE FRONT SPROCKET 16T TO 17T AND ADJUSTING THE CHAIN 2004 - 2009 #AVIDTV Nov 7, 2015 · Place your 4 cylinder GS engine, drivetrain or clutch related questions in this forum. 91 Free shipping Nov 7, 2017 · Adjusting the valve on a Suzuki GS motorcycle is a two-step process that involves checking the amount of space -- or clearance -- between the valve tappets and the camshafts that operate them. Put the chain around the crankshaft gear (the same gear the stock timing chain was around) 15. Im hoping to do this myself, Is it hard to replace? And is it a big job? How to adjust your Motorcycle's Cam Chain. 50 shipping 1989 SUZUKI GS500E REAR SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS 61410-01D00 item 5 1989 SUZUKI GS500E REAR SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS 61410-01D00 Oct 22, 2023 · Chain Adjustment Problem?Quote from: bassmechanicsz on July 21, 2008, 06:05:18 PM I was doing a chain adjustment on my bike yesterday since i have just bought it and the chain was a little loose. Some tools you will need: 4mm allen 5mm allen Quote from: dsmirnov83 (BTW chain adjustment with the rear whel off the ground). All checked out. This new guide is made from space age composites with a very low drag co-efficient. Find many great new & used options and get the best deals for 2001 Suzuki GS500 SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS GS 500 01 at the best online prices at eBay! Free shipping for many products! Today we were asked to carry out a full service on this Suzuki motorbike after it hadn't been used in a while. 95 + $12. That will probably mean that you will need to keep the choke partially ON for much longer as it warms up. If you do not and your valves tend to get tighter then eventually the timing may overlap the intake/exhaust strokes and you’ll lose quit a bit of compression, power and fuel efficiency. Motorcycle Specifications Overviews and Road Tests Nov 5, 2023 · Home Calendar GStwin. Never worked on a bike before but I have the maintenance manual - any suggestions?? CHAIN AND SPROCKETS HELPI don't understand why you have to adjust (I assume you mean tighten) it every week. This is because otherwise it is down to pot luck as to whether the balancers in a position to weigh against the tensioner spring and cause incorrect tensioning. honda cbf 125 chain adjustmenthow to tighten chain of splendorhow to tighten chain on motorcyclehow to tighten a bike chain by yourselfhow tight should a mot The Suzuki GS550 is an especially tricky motorcycle to do a cam chain adjustment. Add to this that a new sprocket will also change tension as there will be less slack due to teeth wear. Bike is on the main stand and idling in 1st. Having to tighten the chain weekly is a definite sign of a problem. Motorcycle Suzuki. 3 clicks and its time for a new chain! $19. This is done on my GS500 but it is the same job on any chain drive machine. It needs a little shot every few hundred miles or so. The pushrod can come out, but it can't go back in (unless you turn the knob. The difference between the two measurements is the chain free play. ) Hope that Valve adjustment and cam chain checkHey Folks! I'm a new guy on here. I'm wondering if any of you guys know the size of the o rings that are on the four main bolts? I'd like to have Get the best deals for Gs500 Tensioner at eBay. BassCliff) owns a 1980 Suzuki GS850GT. Suzuki GS500 valves / cam chain / carburetor rebuild / GS500 szelephézag / vezérműlánc / karburátor latzko works • 20K views 2 years ago 2004-2009 SUZUKI GS500F SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS 61410-01D00 Ricky's Engine Repair (317) 100% positive Then let's begin. I use a round screwdriver (philips) like an axle, or tensioner pulley, to push up in the middle of the lower run of chain to find the tight spot. -The chain adjustment system is the worst designed piece of the bike. They will all have scratches scrapes dings dents bump bruises rash cracks breaks lips dips melted plugs Mar 14, 2009 · Press the chain down and note where a chain link-pin aligns with the tape measure. GS550 motorcycle pdf manual download. com To adjust the chain tension on your Suzuki GS500/F (2008), locate the chain adjusters on the swingarm. The cause was likely the same -- oiling the chain. Also for: 2004 gs500, 2004 gs500f, 2004 gs500k4, 2004 gs500fk4. Sep 21, 2022 · Item description from the seller 89-96 SUZUKI GS500 SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS This swingarm chain tensioner is in good condition with minor cosmetic flaws. MOTORCYCLEiD is your trusted source for all your Suzuki GS500 Engine Parts needs. View and Download Suzuki GS500/F service manual online. Chain adjustment problemAfter I did my rear shock change I noticed my chain was a little to loose. Tighten the lockscrew (should only move about 1/4 turn). We expand our inventory daily to give you the latest and greatest in Motorcycle products. 96 previous price$19. 50 shipping Looking After Your Chain Basic and essential maintenance of your motorcycle’s drive chain can not only extend the life of the chain and sprockets but help avert getting into what might end up being insurmountable difficulties. Those plates behind the swingarm are flimsy and will mushroom inside the frame if the rear axle isnt torqued to spec. Fits Sep 9, 2012 · HELP! how do i do timing on my gs500 Started by gage5146, September 09, 2012, 11:25:44 AM Previous topic - Next topic View and Download Suzuki GS550 service manual online. High resolution PDF service manual for ’89 through ’99 Suzuki GS500E motorcycles. To adjust the Find many great new & used options and get the best deals for 2007 Suzuki GS500 REAR AXLE POSITIONERS FOR CHAIN ADJUSTMENT - 61410-01D00 at the best online prices at eBay! Free shipping for many products! Her we adjust the drive chain. Loosen the axle nut, then turn the adjuster bolts equally on both sides until the desired tension is achieved. Maybe someone else here knows if you can install the spacer from a later years GS500 into an '89? It sounds like your cam tensioner is working properly. That said, they have been a (rare Aug 10, 2017 · When I rode down from NY to NC, I had to adjust my chain after I arrived, heard some chain slap on the last little stretch down. Also, the video doesn't address the effect of tightening the axle nut on chain tension. Pushing up on the chain with only one finger is not going to take the slack out of the chain. May 7, 2025 · 1995 Suzuki GS500 E OEM SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKETS $24. Before the drive sprocket cover comes off, need to loosen the in-line Clutch tension adjustment. 99 Qty: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Add to Cart - or - My GS500 was making a loud ticking noise, took it to the mechanics, they said the cam chain tensioner needed to be replaced. I haven't learned the chain adjustment from anyone, just read the manual and tried it on my own. A how to video on cleaning, lubricating, aligning, and adjusting the chain on a Suzuki GS500. View and Download Suzuki GS500E service manual online. c. Adjusting your Chain Chain adjustment is one of a few basic maintenance undertakings that every rider should be able to do; and it’s easy – if you know what you This is the guide in the back of the cylinder block that the cam chain tensioner pushes against. We take pictures of every part we sell, so the part you see is the part you'll get. The first is my personal preference, your's may vary. The GS500F is a full-fairing version of the GS500,Mechanically identical, it contains a 487cc air-cooled, carbureted parallel twin power plant, chain drive. 6 in. Check a few points around the chain to make sure you’ve captured the tightest spot. Then, I rode very spirited for about 100 miles a week later and heard some chain slap towards the end of the ride. If the idle speed adjustment has How to get the correct timing settings on a GS500 from 2004 onwards. There are only two types of cam chain adjusters. 7. GS500/F. GS500E motorcycle pdf manual download. Take the most beautiful GS500 of this world/a GS500 of which the valves need adjustment. 1" of play up in the middle of the lower run of chain; about where the centerstand foot is, when it's up. 2-1. This is a collection of maintenance pictorials that he is creating and collecting as he learns how to wrench on this vintage Universal Japanese Motorcycle. When I was cheaning and lubing the chain I noticed as I rotated the rear tire the chain was tight in one spot with only 12mm of play in the chain. Important thing is to keep chain well maintained to prolong it's and the sprockets life. However, we'll do our best describing and picturing them to avoid any misunderstandings. 2. more GS500/F motorcycle pdf manual download. If it helps, think of the tensioner as a mechanical one-way valve -- it can tighten the cam chain if needed, but it won't allow it to loosen. It's easy to do I just don't remember it well enough to give you step by step instructions. Once the clearance between the camshaft's lobes and the tappets are determined, adjustments are made by replacing a metal shim that sits on top of the tappet with a shim of a different thickness. I have the axle nut on the 3rd mark (3rd from where the adjustment nut is) on both sides if that matters. Sep 28, 2022 · 1989 - 2000 Suzuki GS500 E. May 9, 2011 · New GS500F owner, chain tension questionsChain adjustment should be done after a minimum 15 minute ride. When i went to adjust the chain i noticed that the piece on the one side was bent and it was actually partially inside the frame and bent up pretty good. Alignment - search alignment with my username. Note the measurement. Wheel Chain Adjusters W/back Plates. My qu Oct 3, 2020 · 2004 SUZUKI GS 500 FH GS500FH SWINGARM CHAIN TENSIONER ADJUSTMENT BRACKET #12246 $13. Renthal Suzuki GS500 / GS500F Front Chainwheel Sprockets,Suzuki GS500 / GS500F - Ultralight,Suzuki GS500 / GS500F - Ultralight. #servicing #suzukimotorcycles #suzukigs500 #mot Jul 18, 2011 · 1) Lube'ing the chain is NOT a once per season operation. 5. com. Dec 13, 2004 · 14. When you feel the engine tensioner parts (guide, rollers, etc. View online or download Suzuki GS500/F Sport Motorcycle Owner's Manual how to do maintenance/adjustment on a suzuki gs500 chain Jun 28, 2004 · This is the procedure to adjust the cam chain tensioner. I would prefer not to have to strip the engine completely to thread a chain over the crank and rebuild the whole engine as would be required with a continous chain. Jan 9, 2023 · Maintenance Schedules is an obsessively curated catalogue of maintenance schedules, recommended parts for everyday service (including oil, filters, spark plugs, and lubricants), and tips for service (adjusting chain, tire pressures, valve clearances, and so on) for motorcycles, cars, and trucks. We do our best in describing and picturing our parts to avoid any To set the tensioner adjustment, rotate the engine forward while screwing the tensioner bolt in. I'm wondering if I can just take off the cam chain tensioner to inspect and reset/reinstall it. nlrvqv usbpvt qlw yyu7dpm 8ar qyx9 c4qdchj ykmlju zcz6 fzz2i