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Prius egr valve recall. Cooler is totally clogged.

  • Prius egr valve recall. In this video, you will learn 5 symptoms of a bad EGR valve (exhaust gas recirculation). If the symptoms are different, this bulletin does NOT apply, proceed with normal misfire diagnostics. Because It failed so much, Toyota issued a warranty for it. You won’t be able to pass a smog test with a faulty EGR valve. I bought my 2012 a few years ago with… Had the pleasure of pulling the EGR valve and cooler today. Since the new EGR I Sep 11, 2017 · Introduction If you are experiencing a sudden loss of power, rough running, and or failed emissions test, then it may be time to clean or replace the EGR valve. The Sep 14, 2024 · EGR valve replacement Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by Amy50421, Sep 14, 2024. Follow this video tutorial by YouTuber NutzAboutBolts to complete the Cleaning yourself. Even a good high rev blast along the motorway wouldn't help, but a can of CRC EGR cleaner through the air intake, plus a good high rev run would solve the problem. If this occurs, the vehicle may illuminate the check engine light and set diagnostic trouble code (DTC) P0401. After a few weeks of regular use, we began to have an intermittent cold start rattle (once every 8-10 starts, and would last 2-5 seconds). If the EGR valve needs to be replaced, it’s important to purchase a quality EGR valve for replacement to prevent future vehicle problems. The problem is, nobody knew that proper maintenance requires cleaning out the EGR system every 100k miles. I bet you do loads of short and/or town trips and use cheap Asda petrol? Maybe not, but I used my car as a taxi upto 60k miles and religiously used the cheapest petrol. How long did it take you. Watching this video will help you diagnose to see if it's time to replace or clean your EGR valve (exhaust In this video I will show you how replace an Exhaust Gas Recirculation (EGR) Valve in order to restore engine efficiency and correct drivability issues with your 3RD generation Prius or Prius V Jul 19, 2020 · A couple weeks ago my 2010 prius started the shaking/rumbling and triggered a check engine light. Cleaned the intake manifold passages and pipe 2k miles ago. So, if you are encountering P0401 and other codes, the P0401 may be a symptom of larger problems. Mar 2, 2023 · The cost to replace the EGR valve on a 2010 Toyota Prius ranges from $538 – $772. It's been stuttering and stumbling BAD at nearly every stop sign lately. The valve was stuck and I cleaned it well, so it will Feb 2, 2024 · The problem with EGR valves is that it recirculates exhaust gases, back into the engine that contains soot and unburnt exhaust and particles that can build up on the valves and on the top of pistons, causing engine problems in the future. I 2010-2015 Prius (Gen3) and 2012-2017 Prius V all have the same engine and can have the head gasket and oil consumption issues. Apr 18, 2016 · My 3 1/2 year old Prius + scared me today stalling on a main road. Mar 1, 2025 · The Toyota Prius, a champion of fuel efficiency and environmental consciousness, sometimes needs a little TLC to keep running at its best. I purchased a 2014 Prius V with 144k miles on it last month. My question is, when is it too late? Apr 27, 2020 · Remember me telling you about the pesky P0401 EGR Insufficient flow problem on my 2010 Prius? Here is what I did to fix it. After a lot of research I found that it was a common thing in this generation of Prii. What @bisco is talking about I believe is the egr valve TSB, but for that to apply, it has to throw the P0401 code. There's no reason for a pully with no belt, AND an electronic ODB computer that can read timing. So the short version is that cleaning the EGR cooler, and all Apr 12, 2017 · Major misfire problems after EGR valve replaced Discussion in ' Gen 3 Prius Technical Discussion ' started by PriusLover4Life, Apr 12, 2017. People recommend having the intake manifold cleaned and these ports cleaned at most every 100,000 miles, if not the whole EGR system. Jul 18, 2018 · Hey all, today I wanna share my experience fixing the misfire problem on my 2010 prius. Jul 7, 2016 · EGR Replacement?? Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by Jamdemos, Jul 22, 2018. As far as I understand it, this is the same issue/set of symptoms that Toyota is replacing intake manifolds, EGR's and people cleaning their PCV through EGR system (replacing PCV's, cleaning pipe, cleaning EGR Apr 1, 2013 · warranty enhancement; P0401 EGR Valve Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by working1, Jul 6, 2016. Dec 28, 2023 · Apparently these cars have an issue where the EGR ports in the intake manifold become clogged with carbon. Jan 12, 2022 · EGR Cooler/Valve Question Discussion in ' Gen 3 Prius Main Forum ' started by PriusGuy32, Jan 12, 2022. Feb 23, 2008 · I've been on track for Gen4 into Gen3 engine swap or minimally a head gasket replacement in my 2010 Prius V. Introduction Some 2010 - 2012 model year Prius vehicles equipped with a 2ZR-FXE engine may exhibit a MIL "ON" condition with Diagnostic Trouble Coae (OTC) P0401 (Exhaust Gas Recirculation Flow Insufficient Detected) present. Aug 6, 2019 · The problem is the Prius egr cooler is between the exhaust pipe and the egr valve meaning the magic aerosol has to make it through the intake, combustion chamber, exhaust valve and then to the intake of the egr cooler. One component often overlooked, yet crucial for optimal performance, is the Exhaust Gas Recirculation (EGR) valve. Nov 15, 2016 · 2010 EGR Valve, Pipe, and misfiring Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by PriusNewbie32, Jul 20, 2019. Long story short cleaned out the egr cooler/pipe/air intake manifold. There are other parts of the engine that also got me wondering about the engineering and wha tthey were smoking when designing it eg: there is a timing pulley on the crankshaft, even though all the timing belts were removed. Safety Recall Z31 / NHTSA 22V-284 EGR Valve Remedy Available Jan 1, 2018 · EGR Maintenance Discussion in ' Prius c Care, Maintenance and Troubleshooting ' started by bonanzoo, Feb 23, 2020. Oct 1, 2022 · Toyota Prius owners have reported 17 problems related to gas recirculation valve (egr valve) (under the engine and engine cooling category). I'm not a car guy by any means, just got my license and Prius a year ago. Oct 8, 2022 · Here how my egr cooler and egr valve looks before I had it cleaned. a lot of it. In most modern cars, the EGR valve is operated by a built-in electric step motor. Symptoms of this issue can closely mimic those of a blown head gasket, including: Jan 13, 2019 · EGR Cooler Cleaning (What I learned!. In addition, I will be changing the plugs, cleaning the Intake Manifold, cleaning the EGR pipe, and changing the PCV. Ours started to give us signs of a partial clog at 120k miles and threw the dreaded P0401 code at 151k. I did used oven cleaner, then special egr cleaner spray and even some jet wash and metal spoke. At least temporarily for another year. ) Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by iskoos, Jan 13, 2019. May 14, 2021 · I have a Gen III Prius and replaced the EGR cooler and valve last winter (Feb 2020) and it was a pain in the a$$. So, I Oct 1, 2020 · Cost/hours to remove/replace/clean EGR cleaner/etc Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by TheLandYacht, Dec 6, 2020. Should I be able to press the valve in by hand? I can't now after cleaning. It depends how well you maintain the vehicle if you do zero maintenance roll the dice and expect to have problems. I cleaned the cooler with some fine wire and got it opened up pretty well. In this video, I walk you through how to clean the EGR valve on a 2010-2015 Toyota Prius to fix the common DTC P0401 error code. The average cost for a Toyota Prius EGR valve replacement is between $600 and $700. In some cars, an EGR valve is controlled by a vacuum. Thought i cleaned out the EGR valve. I took it apart and it was plugged. Dec 5, 2024 · One of the most overlooked aspects of diagnosing head gasket problems in the Prius is the role of the EGR cooler. Sep 8, 2021 · Diagnose EGR system by unplugging it? Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by Jon Schro, Sep 8, 2021. . The exhaust gases that pass through the head, before Aug 2, 2018 · Rough Start After Replacing EGR Valve Discussion in ' Gen 3 Prius Technical Discussion ' started by eschavez6, Aug 2, 2018. My Prius is approaching 120K miles (currently at 116K) and plan to swap the EGR assemblies at that time. Same engine. Not a long term solution, but worth a try IMHO. It controls the flow of exhaust gases from the exhaust manifold into the intake manifold. -2012-2017 Prius V 1. Was it q tricky job? Thanks Reply reply friesian_tales • Reply reply 1000ShiningDiamonds • Reply reply MineElectricity • PVC valve Reply reply More replies AckchyuaIly • The EGR valve is covered under 150,000 mile secondary warranty. And you may never have a head gasket issue. See the diagram. My prius is burning alot of oil over the past year. Mar 28, 2023 · Subject: Warranty Enhancement Program ZF3 2010-2012 Prius 2012 Prius V 2010 and 2012 Prius Plug-In Extension of Warranty Coverage for Sticking Exhaust Gas Recirculation (EGR) Valve In our continuing efforts to help ensure the best in customer satisfaction, Toyota is announcing a Warranty Jan 1, 2018 · Happy New Year! Some of you probably already know that I bought a spare EGR assembly (EGR valve and EGR cooler) off of eBay. Denton dealership advised could drive it until they could fit me in in 3 days time ! It's not safe to drive or possible and reading the blog could set me back £600 plus the £200 for the service I'd Oct 11, 2018 · Vacuum Issues – The EGR valve relies on the engine vacuum to recirculate exhaust gas. Faulty manufacturing of the EGR valve led to carbon Jan 14, 2019 · Remove the bolt and 2 nuts and disconnect the EGR pipe with cooler sub-assembly with the EGR valve assembly from the cylinder head sub-assembly and camshaft housing sub-assembly. This little valve plays a big role in reducing emissions, but over time, it can become clogged with carbon deposits, leading to reduced fuel Nov 27, 2014 · My EGR valve failed on my 2009 gen3 Prius at 71k miles. Find out more by looking up your VIN here. VIN REQUIRED WHEN YOU CHECKOUT Genuine Toyota EGR Valve Kit, Fits The Following. Dec 29, 2020 · EGR valve problem (p0400) Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by davidez2, Dec 29, 2020. I better look up YouTube video of how to clean the EGR myself. Cleaning out the EGR system is something people on the forums and Facebook groups have just started talking about Just thought I would share my experience on having a 2012 Prius that is susceptible to the clogged EGR valve. 8L 2ZR-FXE Engine. Toyota has received reports of a rough idle and/or rattle noise from the transaxle at cold start due to a sticking Exhaust Gas Recirculation (EGR) Valve in some vehicles. If accelerating or decelerating it seemed fine. Mar 16, 2024 · The Toyota Prius, renowned for its eco-friendliness and fuel efficiency, utilizes an Exhaust Gas Recirculation (EGR) valve to reduce emissions and optimize engine performance. Now after driving and turn off the vehicle, sounds like a faint hissing/whistle coming from the air intake manifold. Exhaust Gas Recirculation/EGR Valve Replacement Service How much does a Exhaust Gas Recirculation/EGR Valve Replacement cost? On average, the cost for a Toyota Prius Exhaust Gas Recirculation/EGR Valve Replacement is $482 with $342 for parts and $140 for labor. I had a 2012 with egr issues now fixed and that is definitely not an egr problem Jul 24, 2023 · I replaced the egr valve on the prius and after driving 100 miles the when i do emissions test it continues to fail over and over because egr system is Jan 7, 2016 · That's the most recent recall. Feb 17, 2020 · Check Hybrid System after EGR fixhelp! Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by xmaveric, Feb 17, 2020. Cooler is totally clogged soaking overnight. Jul 25, 2021 · Toyota service bulletin T-SB-0027-16 for some 2010-2012 Prius models recommends replacing the EGR valve with an updated part if the diagnosis of the code P0401 confirms the EGR valve failure. Jul 26, 2024 · Unlock the secrets to diagnosing and fixing faulty EGR valves in your 2012-2020 Toyota Prius and get back on the road in no time. If you're tackling your own Jun 29, 2021 · My Prius started running a little rough at normal highway speeds and very noticeable around 25 MPH . Will there be a CEL code if it fails? Are the internals serviceable? Jul 6, 2022 · Which year was EGR issue addressed? 2012? 2013? Discussion in ' Gen 3 Prius Technical Discussion ' started by An2TheTwan, Mar 21, 2023. A Toyota Prius EGR Valve Replacement costs between $773 and $1,085 on average. The EGR system is crucial for reducing nitrogen oxide emissions by recirculating a portion of the exhaust gases back into the combustion Oct 20, 2021 · Unplug EGR Valve Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by Paladain55, Oct 20, 2021. "Gasket Masters" does the gasket with a used but clean EGR, then all the diagnostic afterwards for $1950. The Stealership where we bought our Prius from originally quoted us $4700 just for the gasket job nothing else. Clean the EGR system/intake manifold, replace pcv valve,add an oil catch can, replace coolants regularly, replace water pumps and thermostat before they go bad. The owner opted to replace the EGR valve and the intake manifold. Jun 29, 2023 · 2014 Prius V want to avoid head gasket problems Discussion in ' Prius v Care, Maintenance and Troubleshooting ' started by Mountweasel64, Feb 20, 2024. This bulletin is ONLY applicable if the condition occurs during EGR operation while driving. Apr 1, 2018 · EGR valve Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by Kim White, Apr 3, 2018. Jan 28, 2025 · I am very handy and going to replace entire EGR valve and cooler and anything else I need to as I started to get the symptoms of a clogged EGR system. Apr 10, 2021 · Deposits wreak havoc on the way the Prius runs and drives, including damaging the EGR valve itself. The EGR system flow is monitored by several Jan 3, 2024 · Blown Head Gaskets Due to Clogged EGR Valves: One of the frequent problems reported for Prius repairs from 2010 to 2014 is blown head gaskets, often caused by clogged Exhaust Gas Recirculation (EGR) valves. Jan 3, 2021 · Basically, this means EGR is MOSTLY redundant in the 2010 prius. For instance, you might get a check engine light that indicates excessive exhaust chemicals or misfires, even though the problem stems from a faulty EGR valve. Oct 15, 2013 · Do all Gen 3's (2010-2014) need EGR Cleaning? Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by PriusII&C, Jan 29, 2021. This is a shortcut around replacing the whole cooler assembly attached to the E In our continuing efforts to help ensure the best in customer satisfaction, Toyota is announcing a Warranty Enhancement Program to extend the warranty coverage for a sticking EGR Valve on Certain 2010-2012 Prius, 2012 Prius V, and Certain 2010 and 2012 Prius Plug-In vehicles. It was a £500 repair if I recall. I had no clue about this gen's EGR, headgasket, and oil consumption issues, and immediately felt buyers remorse. The vehicle ran smooth, and had an immaculate service record between two owners. Magic number of miles 'til failure? Discussion in ' Prius v Care, Maintenance and Troubleshooting ' started by redv, Nov 14, 2021. Recovery said EGR valve problem. My question is, when is it too late?. If your Toyota has been affected by a recall it’s our aim to have the issue addressed as soon as possible. Mar 14, 2023 · While the check engine light will usually point you straight to the EGR valve, it is possible that it might come on due to a symptom instead of a cause. My question is how to know if the valve needs to be replaced. The unit was totally and utterly gummed up and didn't appear to be the simple repair of simple egr's from years ago. Dec 19, 2018 · The EGR valve is the main component of this system. Sep 27, 2018 · I get my oil changed without a problem, but they tell me I need to replace my EGR valve and cooler, and they showed me the condition of the system and it was horribly clogged. The most recently reported issues are listed below. Anything else? What I didn't plan on dealing This video shows how to replace an EGR valve on the 2010 - 2015 Toyota Prius. Oct 15, 2013 · Best way to clean EGR Discussion in ' Gen 3 Prius Main Forum ' started by nicoj36, Jul 6, 2022. A damaged EGR valve can hang open and cause excess flow on startup. And that is the fixed price for doing a Gen 3 or 4 gasket. I did the diagnostic anyway and was told that EGR (exhaust gas recirculation) valve is failing (more like foiling). The Exhaust Gas Recirculation (EGR) Valve has been improved to address this condition. Cleaned EGR valve and cooler, I used purple power to soak the cooler, steam blow to unclog and finally, most helpful, used my car's pressure washer to blow out the sludge. Prices may vary depending on your location. My question is, when is it too late? Sep 27, 2018 · I get my oil changed without a problem, but they tell me I need to replace my EGR valve and cooler, and they showed me the condition of the system and it was horribly clogged. But I started having the same issue you did, engine rattle. Aug 12, 2022 · OK let’s go to the most important part ""the cost"". The EGR flow is at its peak during steady cruising. The EGR (or Exhaust Gas Recirculation) valve plays an important role in keeping emissions to a minimum and ensuring that your 2021 Toyota Prius does not pollute the atmosphere. Please share If you have experienced this or know In this video I'll show you the process of diagnosis and repair of this EGR system in this 2010 Prius. So no codes for your Prius when it does the shake and rattle? So a previous oil change threw the "check hybrid system" alert? What was the battery level at on the HSI display? Mar 1, 2025 · 2011-2017 Lexus CT200H 1. -2010-2015 Prius 1. To ensure the continued smooth operation of your Prius Mar 23, 2017 · My Toyota Prius (2011) after 60,000 miles got warning sign lit up on the dash. However, over time, carbon deposits can accumulate within the valve, leading to decreased engine efficiency, increased emissions, and potential engine damage. Jan 7, 2016 · The EGR valve is an important emissions component, especially for vehicles in states with strict emissions regulations. Dec 18, 2018 · There are comments about the EGR Valve in 2012 and other year Prius cars blowing the head gasket. Jun 7, 2020 · I assumed it was a sticky EGR valve or a sticky variable vane turbo actuator. Proper maintenance will prevent these issues. Nov 2, 2021 · One more time on the EGR cleaning. A leaking EGR cooler may introduce coolant into the exhaust system. Get a free detailed estimate for a repair in your area. Jan 24, 2022 · Preemptive EGR Valve and Intake Manifold Replacement? Discussion in ' Gen 3 Prius Main Forum ' started by Drew Macy, Jan 24, 2022. After reading from the internet it seemed likely the problem was the EGR system. Sep 27, 2018 · I get my oil changed without a problem, but they tell me I need to replace my EGR valve and cooler, and they showed me the condition of the system and it was horribly clogged. I booked diagnostic at a certified Toyota service, by the time I got there, the sign disappeared. The EGR cooler can develop internal leaks due to corrosion or high pressure. What Is the EGR Valve? Without your EGR valve, the gas from your exhaust would be much more plentiful. amtmzk isc tgujnw fyyxfm xulik jnkzcs ykjtjh mupg rbstp pghmtu